Characterization of porous sintered reaction-bonded silicon nitride containing three different rare-earth oxides

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ORIGINAL ARTICLE

Characterization of porous sintered reaction‑bonded silicon nitride containing three different rare‑earth oxides Ha‑Neul Kim1 · Mi‑Ju Kim1 · Young‑Jo Park1 · Jae‑Woong Ko1 Received: 23 March 2020 / Revised: 24 May 2020 / Accepted: 10 August 2020 © The Korean Ceramic Society 2020

Abstract The effect of rare-earth oxides on the characteristics of porous sintered reaction-bonded silicon nitride (SRBSN) was investigated. Three types of raw Si powder mixtures containing different rare-earth oxide ­(La2O3, ­Er2O3, and ­Yb2O3) were prepared and nitrided in the form of compacts. The nitriding profiles of the respective raw powder mixtures with elevating temperature indicated that ­Yb2O3 clearly promoted the nitridation of Si compacts at low temperature compared with other rare-earth oxides, and the β-Si3N4 ratio after completion of the nitriding reaction was different at which temperature the major nitridation occurred. ­Yb2O3 was found to be the most effective additive to achieve a strong porous SRBSN, having the flexural strength of 441 MPa. The reason why ­Yb2O3 promotes the nitridation reaction and has excellent mechanical properties after post-sintering is that oxygen was removed during the nitriding reaction, which was supported by the analysis of oxygen content via the laser-induced breakdown spectroscopy. Keywords  Reaction-bonded silicon nitride · Rare-earth oxide · Strength · Nitridation · LIBS

1 Introduction Silicon nitride ­(Si3N4) is a potential candidate material for the radome application owing to the combined characteristics of relatively low dielectric constant (