Integrated Models in Production Planning, Inventory, Quality, and Maintenance
Production planning, inventory management, quality control, and maintenance policy are critical components of the manufacturing system. The effective integration of these four components gives a manufacturing operation the competitive edge in today's glob
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INTEGRATED MODELS IN PRODUCTION PLANNING, INVENTORY, QUALITY, AND MAINTENANCE
Edited by
M. A. RAHIM
University of New Brunswick
MOHAMED BEN-DAYA
King Fahd University of Petroleum & Minerals
.., ~
Springer Science+Business Media, LLC
Library of Congress Cataloging-in-Publication Integrated models in production planning, inventory, quality, and maintenance / edited by M.A. Rahim, Mohamed Ben-Daya. p. cm. Includes bibliographical references and index. ISBN 978-1-4613-5652-3 ISBN 978-1-4615-1635-4 (eBook) DOI 10.1007/978-1-4615-1635-4 1. Production planning. 2. Inventory control. 3. Production scheduling. 1. Rahim, M. A. II. Ben-Daya, M. (Mohamed) TS176 .155142001 658.5--dc21 2001029405 Copyright © 2001 Springer Science+Business Media New York Originally published by Kluwer Academic Publishers in 2001 Softcover reprint of the hardcover 1st edition 2001
AlI rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, mechanical, photocopying, recording, or otherwise, without the prior written permission of the publisher, Springer Science+Business Media, LLC.
Printed on acid-free paper.
Contents
List of Figures
xi
List of Tables
xiii
Preface
xvii
Acknowlegments
xxi
Contributing Authors Part I
INTRODUCTION
1
Integrated Production, Quality & Maintenance Models: An Overview M. Ben-Daya and M.A. Rahim 1. Introduction 2. Preliminaries 3. Production and Quality 4. Production and Maintenance Maintenance and Quality 5. 6. Joint Models for Maintenance, Production and Quality 7. Integrated Models for Multi-Stage Systems 8. Other Integrated Models 9. Conclusion and Directions for Future Research Part II
xxiii
3 3 4 6 9
13 15 15 16 18
PRODUCTION AND MAINTENANACE
2
Computation Algorithms of Cost-Effective EMQ Polides with PM H. Okamura, T. Dohi, and S. Osaki 1. Introduction
31 31
INTEGRATED MODELS IN PRODUCTION PLANNING
VI
2.
3. 4.
5. 6.
7.
Model description Poisson Process Demand Diffusion Approximation Phase Approximation Numerical Illustrations Conclusion
35
38 43
49
55
60
3
Optimal Control Policy for a General EM Q Model with Random Machine Failure V. Makis 1. 2. 3. 4. 5.
and X. Jiang Introduction Problem Formulation Optimal Inspection Schedule for One Production Cycle Optimal Lot Sizing and Replacement Policy Computational Algorithm and Numerical Example
67 67 69 71 73 76
4
A Production/Inventory Policy for an Unreliable Machine
79
Hyo-Seong Lee and Mandyam M. Srinivasan 1. Introduction 2. The Model 3. Properties of the cost function 4. Numerical examples 5. Conclusions
80 83 86 90 92
5 Integrating Maintenance, Lot Sizing and Production Planning for a Single Machine Multi-Product System Suresh K. Goyal and Yasemin Kahyaoglu 1. 2. 3. 4.
Introduction Assumptions Notation Numerical Example
95 95 96 96 100
6
Optimal Models of Preventive Maintenance and Replacement Policies Eli Shemesh, Abraham Mehrez and Gad Rabinowitz 1. Introduction 2. The Model Parameters and Notation 3. General Problem Solution
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