mechanisms of fatigue crack retardation following single

  • PDF / 2,619,350 Bytes
  • 12 Pages / 597 x 774 pts Page_size
  • 13 Downloads / 202 Views

DOWNLOAD

REPORT


I.

INTRODUCTION

THE effects of load interactions on fatigue crack growth have been widely investigated during the past several decades. These effects and the responsible mechanisms must be well understood before accurate predictions of fatigue life can be made under variable amplitude loading conditions. The majority of these investigations have involved applying a single tensile overload of magnitude Ko~ to a specimen undergoing cycling at some baseline stress intensity factor range, AKB, and measuring the effect on crack growth rates. The crack growth rates are typically retarded for some increment of crack growth following the overload. The magnitude of this retardation is often measured in terms of the number of delay cycles, Na, and the increment of crack growth affected by the overload, aaff. The meaning of these parameters is illustrated schematically in Figure 1. Several investigators have observed in a number of ingot metallurgy (IM) aluminum alloys tl,2,31 and a titanium alloyt41 that the number of delay cycles, Nd, following a single tensile overload increases from a minimum at an intermediate baseline stress intensity factor range, AKA, with decreasing AK8 approaching threshold and increasing AKB approaching unstable fracture. This behavior results in a characteristic "U"-shaped curve, as shown in Figure 2, when the number of delay cycles for a given percentage overload is plotted as a function of AKB. There are currently two proposed models which attempt to explain the origin of the "U'-shaped curve. Venkateswara Rao and Ritchie t2J and Ward-Close and G.H. BRAY, Graduate Student, and E.A. STARKE, Jr., Earnest Oglesby Professor of Materials Science and Dean, School of Engineering and Applied Science, are with the University of Virginia, Charlottesville, VA 22903. A.P. REYNOLDS, Research Scientist, is with Analytical Services and Materials, Inc., NASA Langley Research Center, Hampton, VA 23665. Manuscript submitted February 24, 1992. METALLURGICAL TRANSACTIONS A

Ritchie t4] have proposed that this behavior is a consequence of two closure mechanisms which interact to produce the "U"-shaped curve. They hypothesize that the increase in Nd as AKB approaches threshold is primarily due to roughness-induced closure, and that the increase in Nd as AK8 approaches unstable fracture is primarily due to plasticity-induced closure. McEvily and Yang t3j have proposed that the "U'-shaped curve is entirely a consequence of plasticity-induced closure. They hypothesize that the increase in Nd as AKB approaches threshold is due to the high sensitivity of crack growth rates to small changes in AKeff(Kmax- Kop) in this range. The increase in Nd as AKB approaches unstable fracture is due to an increasing ratio of the plane-stress region to specimen thickness. The model of Venkateswara Rao, Ritchie, and Ward-Close will hereafter be referred to as the roughness-plasticity (RP) model and the model of McEvily and Yang as the plasticity-only (PO) model for the sake of convenience. The objective of this article is to evaluate th