Rice husk-extracted silica reinforced graphite/aluminium matrix hybrid composite

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Rice husk‑extracted silica reinforced graphite/aluminium matrix hybrid composite Satyam Saini1 · Aryan Gupta1 · Aman Jyoti Mehta1 · Sumit Pramanik1  Received: 11 June 2020 / Accepted: 11 November 2020 © Akadémiai Kiadó, Budapest, Hungary 2020

Abstract Silica plays an important role in aluminium-based materials. However, role of silica in aluminium matrix composite is not clear so far. In the present study, pure silica was successfully extracted from rice husk by thermal and chemical treatments. The extracted silica had undergone FESEM, FTIR, and XRD for characterizing the purity of silica particles. The results showed that the obtained silica particles were highly pure. The rice husk-extracted pure silica was used as reinforcement in graphite/aluminium matrix hybrid composites. Composites were made using powder metallurgy process followed by sintering. Reinforcements of silica and graphite in aluminium matrix composites were done at different compositions to control the hardness in order to improve machinability. The aluminium matrix hybrid composites had shown excellent physical, mechanical, and thermal properties in terms of surface strength along with light mass as well as controlled thermal conductivity. The hardness of the hybrid composites had increased significantly compared to the single phase aluminium and also was controlled by the combined effect of added silica nanoparticle and graphite flake as reinforcements. Beside mechanical properties, these hybrid composites showed significantly desired thermal properties, particularly lower thermal expansion than that of pristine aluminium. Hence, the newly developed rice husk-extracted pure silica reinforced graphite/aluminium matrix hybrid composites can be used as potential materials for various advanced applications including microelectronic devices, engine piston, and automobile components. Keywords  Rice hull · Silicon dioxide · Extraction · MMCs · Thermal conductivity · Manufacturing

Introduction Silica (silicon dioxide, ­SiO2) has shown excellent wide range of applications in the fields from biomedical [1–5] to electronic chip applications [6–8]. ­SiO2 nanoparticles have been used in delivery of hydrophilic drugs to target tissues [9, 10]. The silica nanoparticles have been trying to use in * Sumit Pramanik [email protected]; [email protected] Satyam Saini [email protected] Aryan Gupta [email protected] Aman Jyoti Mehta [email protected] 1



Department of Mechanical Engineering, College of Engineering and Technology, Faculty of Engineering and Technology, SRM Institute of Science and Technology, Kattankulathur, Kanchipuram, Chennai, TN 603203, India

various applications including, controlled drug delivery system, gene transfection carriers, diagnostic, therapeutic, and imaging purposes by various researchers [3, 4]. It is to be noted that the rice husk-extracted pure silica particles, which were used in this composite fabrication, also might have other important applications but not in the scope of this present study. On the ot