Sputter deposited ZnO porous films for sensing applications

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Sputter deposited ZnO porous films for sensing applications Michaá A. Borysiewicz1, ElĪbieta Dynowska1,2, Valery Kolkovsky2, Maciej Wielgus1,3, Krystyna Goáaszewska1, Eliana KamiĔska1, Marek Ekielski1, Przemysáaw Struk4, Tadeusz Pustelny4 and Anna Piotrowska1 1 Institute of Electron Technology, Al. Lotników 32/46, 02-668 Warsaw, Poland 2 Institute of Physics, PAS, Al. Lotników 32/46, 02-668 Warsaw, Poland 3 Warsaw University of Technology, Pl. Politechniki 1, 00-661 Warsaw, Poland 4 Silesian University of Technology, ul. Akademicka 2A, 44-100 Gliwice, Poland ABSTRACT Nanoporous ZnO films are fabricated using a two step approach: sputter deposition of porous Zn followed by an ex-situ annealing in an oxygen flow at 400oC. The created structures have a porosity of 34% enabling use in surface-based absorption sensors. The films are used in a resistance-based sensor allowing easy discrimination between liquid methanol and ethanol by resistance measurements and also in a transmission-based sensor to detect NO2, NH3 and H2 gases in concentration as low as 500 ppm. INTRODUCTION Every year, solid-state sensors gain widespread use due to their versatility, ease of tailoring by functionalization and cost-competitiveness. The heart of such a sensor is usually some volume of material to which the sensed species are absorbed. An enhanced surface to volume ratio in the sensing part of such a device can substantially improve their detection performance. The enhancement may be fabricated either through a top-down (dry or wet etching) or bottom-up (nanostructure growth) approaches, the latter of which includes the growth of a wide family of structures from the more common nanowires and nanorods [1] to more exotic flower-like structures [2]. In this report we focus on a cost-effective way of producing a highly porous dendrite-like ZnO film using a method enabling fast coating of large areas for potential large-scale applications, i.e. sputtering and apply it in two model sensor configurations: a resistance-based sensor and a transmission-based sensor. The first one is used to discriminate between two types of alcohols by measuring their resistivity after the application of a set volume to the porous ZnO film. The transmission-based sensor monitors changes in the transmission of the porous ZnO deposited on glass in a dry air environment after the application of set concentrations of contaminating gases such as NO2, NH3 and H2. EXPERIMENT The porous ZnO films were prepared using a two-step method: first, a porous Zn film was grown via reactive magnetron sputtering of a 4N Zn target under 80W DC power in an argon-oxygen mixture with 17% oxygen content in a Surrey NanoSystems Ȗ1000C sputtering system. The total pressure of the gas mixture during deposition was 1.5 mtorr and the base pressure prior to deposition was of the order of 10-7 torr. The second step comprised of ex-situ annealing in an oxygen flow at 400oC, performed in order to form ZnO. A detailed discussion of

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the growth procedure along with the influence of process param