The formation process of aluminum hydroxide in calcium sulfoaluminate pastes

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ORIGINAL PAPER

The formation process of aluminum hydroxide in calcium sulfoaluminate pastes Fei Song1,2 · Yinong Lü2 · Honggang Qin3 · Yunfei Liu2 · Jian Xiao1 · Wenjuan Liu1 Received: 9 July 2020 / Accepted: 9 September 2020 © Institute of Chemistry, Slovak Academy of Sciences 2020

Abstract Aluminum hydroxide phase (­ AH3) is one of the hydration products for calcium sulfoaluminate. In this paper, the microstructure and formation process of ­AH3 at different temperatures and water/solid ratios were investigated via scanning electron microscope (SEM) and energy-dispersive X-ray spectroscopy (EDS). The results suggest that not only a high water/solid ratio but also a high temperature promoted the formation of ­AH3, and changed the microstructure of ­AH3. The ­AH3 with various morphologies, formed together with ettringite and monosulfate, were found and confirmed in the pastes. The filamentous and lamellar A ­ H3 were observed in the early stages. Then, the A ­ H3 often gathered and grew forming smooth or lamellar spherical A ­ H3. At last, the spherical ­AH3 usually continued to aggregate, forming dense or lamellar agglomerated ­AH3 in the later stages. Keywords  Calcium sulfoaluminate · Hydration · Aluminum hydroxide · Ettringite · Monosulfate

Introduction Calcium sulfoaluminate ­(C4A3Š), also known as Klein component or ye’elimite, is the main mineralogical phase of a promising low-CO2 alternative to ordinary Portland cement (OPC) and C ­ 4A3Š-containing cements have received significant attention for their excellent performance (Li et al. 2020; Shen et al. 2018; Šiler et al. 2014; Staněk and Sulovský 2015). For example, calcium sulfoaluminate cement (CSA) manufactured by sintering mixtures of limestone, bauxite, and gypsum at a temperature of approximately 1250 °C has good performance of rapid hardening, high strength, low alkali, and so on (Quillin 2001; Sirtoli et al. 2019). At Cement nomenclature will be used, i.e., C = CaO, Š = SO3, Č = CO2, A = Al2O3, H = H2O. * Fei Song [email protected] 1



College of Materials Science and Engineering, Hunan Provincial Key Laboratory of Advanced Materials for New Energy Storage and Conversion, Hunan University of Science and Technology, Xiangtan 411100, China

2



College of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009, China

3

China Railway No. 3 Engineering Group Co., Ltd, Taiyuan 030000, China



the same time, manufacturing CSA can fully utilize industrial by-products, such as fly ash, steelmaking slag, marble sludge, and the calcination temperature of clinker using wastes as raw materials can be reduced to 1200 °C (Adolfsson et al. 2007; Canbek et al. 2020; El-Alfi and Gado 2016). Note that the excellent characteristics of CSA mainly derive from the high active mineral ­C4A3Š (Hargis et al. 2013; Hu et al. 2017; Michel et al. 2011; Winnefeld and Barlag 2010). The crystal structure of C ­ 4A3Š has been reported to be cubic, tetragonal, and orthorhombic at different conditions (Gastaldi et al. 2016; Hargis et al. 2014; Jansen e