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Advances in Integrated Design and Manufacturing in Mechanical Engineering II Edited by

S. TICHKIEWITCH INPG, G-SCOP Laboratory, Grenoble, France

M. TOLLENAERE INPG, G-SCOP Laboratory, Grenoble, France and

P. RAY IFMA, Clermond Ferrand, France

A C.I.P. Catalogue record for this book is available from the Library of Congress.

ISBN 978-1-4020-6760-0 (HB) ISBN 978-1-4020-6761-7 (e-book) Published by Springer, P.O. Box 17, 3300 AA Dordrecht, The Netherlands. www.springer.com

Printed on acid-free paper

All Rights Reserved © 2007 Springer No part of this work may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, microfilming, recording or otherwise, without written permission from the Publisher, with the exception of any material supplied specifically for the purpose of being entered and executed on a computer system, for exclusive use by the purchaser of the work.

Table of Contents

Preface

ix

Foreword: The French AIP-PRIMECA Network Pascal Ray

xiii

Plenary Talks Supporting Participative Joint Decisions in Integrated Design and Manufacturing Teams Stephen C.-Y. Lu and Amanda Conger Know-How Reuse in the Conceptual Design Phase of Complex Engineering Products – Or: “Are You Still Constructing Manually or Do You Already Generate Automatically?” Stephan Rudolph

3

23

Forming Technologies and Design Numerical Optimization of an Industrial Multi-Steps Stamping Process by Using the Design of Experiment Method Yann Ledoux, Eric Pairel and Robert Arrieux

43

Validation Problems of Virtual Prototyping Systems Used in Foundry for Technology Optimization of Ductile Iron Castings Zenon Ignaszak

57

Simulation of Forming Processes, with Friction, Coupling Finite Elements and Boundary Elements Dominique Bigot, Hocine Kebir and Jean-Marc Roelandt

71

Experimental and Numerical Study of the Tool in Water Jet Incremental Sheet Metal Forming Bostjan Jurisevic, Viktor Sajn, Mihael Junkar and Franc Kosel

79

v

vi

Table of Contents

Mechanical Systems Design and Optimization Hybrid (Bolted/Bonded) Joints Applied to Aeronautic Parts: Analytical One-Dimensional Models of a Single-Lap Joint Eric Paroissien, Marc Sartor and Jacques Huet

95

Precision Study of a Decoupled Four Degrees of Freedom Parallel Robot Including Manufacturing and Assembling Errors R. Rizk, N. Andreff, J.C. Fauroux, J.M. Lavest and G. Gogu

111

Numerical Simulation of Parallel Robots with Decoupled Motions and Complex Structure in a Modular Design Approach Zhen Wu, Rani Rizk, Jean-Christophe Fauroux and Grigore Gogu

129

Constraints Automatic Relaxation to Design Products with Fully Free Form Features Jean-Philippe Pernot, Qian Qiao and Philippe Véron

145

Design and Communication Rapid and Accurate Data Integration Method for Reverse Engineering Applications Jafar Jamshidi, Antony Roy Mileham and Geraint Wyn Owen

163

Observations on Data Relating to User Browsing Behaviour and Usage of Electronic Information Duncan Campbell, Steve Culley and Chris McMahon

177

ICT S