Assembly Line Design The Balancing of Mixed-Model Hybrid Assembly Li

Efficient assembly line design is a problem of considerable industrial importance. Unfortunately, like many other design processes, it can be time-consuming and repetitive. In addition to this, assembly line design is often complex owing to the number of

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Other titles in this series Effective Resource Management in Manufacturing Systems: Optimization Algorithms in Production Planning Caramia and Dell’Olmo Advances in Design H.A. ElMaraghy and W.H. ElMaraghy (Eds.) Condition Monitoring and Control for Intelligent Manufacturing Wang and Gao (Eds.) Publication due: January 2006

Brahim Rekiek and Alain Delchambre

Assembly Line Design The Balancing of Mixed-Model Hybrid Assembly Lines with Genetic Algorithms

With 95 Figures

123

Brahim Rekiek Alain Delchambre Université Libre de Bruxelles CAD/CAM Department 50 av. F. D. Roosevelt CP 165/14 1050 Brussels Belgium Series Editor: Professor D. T. Pham Intelligent Systems Laboratory WDA Centre of Enterprise in Manufacturing Engineering University of Wales Cardiff PO Box 688 Newport Road Cardiff CF2 3ET UK British Library Cataloguing in Publication Data Rekiek, Brahim Assembly line design : the balancing of mixed-model hybrid assembly lines with genetic algorithms. - (Springer series in advanced manufacturing) 1. Assembly-line methods 2. Genetic algorithms I. Title II. Delchambre, A. 670.4’2 ISBN-10: 1846281121 Library of Congress Control Number: 2005933477 Springer Series in Advanced Manufacturing ISSN 1860-5168 ISBN-10: 1-84628-112-1 e-ISBN 1-84628-114-8 ISBN-13: 978-1-84628-112-9

Printed on acid-free paper

© Springer-Verlag London Limited 2006 Apart from any fair dealing for the purposes of research or private study, or criticism or review, as permitted under the Copyright, Designs and Patents Act 1988, this publication may only be reproduced, stored or transmitted, in any form or by any means, with the prior permission in writing of the publishers, or in the case of reprographic reproduction in accordance with the terms of licences issued by the Copyright Licensing Agency. Enquiries concerning reproduction outside those terms should be sent to the publishers. The use of registered names, trademarks, etc. in this publication does not imply, even in the absence of a specific statement, that such names are exempt from the relevant laws and regulations and therefore free for general use. The publisher makes no representation, express or implied, with regard to the accuracy of the information contained in this book and cannot accept any legal responsibility or liability for any errors or omissions that may be made. Printed in Germany 987654321 Springer Science+Business Media springeronline.com

This book is dedicated to my parents, to my wife Aaida, and to my children Saad and Inas. Dr B. Rekiek

Foreword

This new book ‘Assembly Line Design’ by Dr Brahim Rekiek and Professor Alain Delchambre is an important contribution in this domain. Its interest is in an integrated approach to the preliminary design of assembly lines (ALs). This approach is based on the grouping genetic algorithm (GGA), where the logical layout (LL) is designed to consider all the constraints and specificities of real-life manual and hybrid multi-product ALs. The LL is defined as the balancing and the resource planning. In addition, a new approach ba