Controlling Automated Manufacturing Systems
Master production scheduling II 60 On-line scheduling 65 Specific data requirements 69 Mailbox approaches 70 Conclusion 72 Chapter 7: Cell Level Control 75 Introduction 75 CCS classification 77 What is a cell? 78 CCS operational modes 80 Conclusion 86 Cha
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Controlling Automated Manufacturing Systems PJ O'Grady
A
Kogan
Page
First published 1986 by Kogan Page Ltd 120 Pentonville Road, London Nl 9JN Copyright © 1986 P J O'Grady Softcover reprint of the hardcover 1st edition 1986 All rights reserved British Library Cataloguing in Publication Data O'Grady, P.J. Controlling automated manufacturing systems. -(New technology modular series) 1. Flexible manufacturing systems I. Title II. Series 658.5'14 TS155.6 ISBN-13: 978·94·011-7470-1 DOl: 10.1007/978-94·011·7468·8
e·ISBN-13: 978·94·011-7468-8
Contents
Preface
7
Chapter 1: Introduction
9
. What is an automated manufacturing system? 10 . Why is production planning and control important? 12
Chapter 2: Automated Manufacturing Systems and Production Planning and Control
15
Introduction 15 Factors affecting production planning and control 16 Conclusion 20
Chapter 3: Traditional Production Planning and Control
23
Introduction 23 Planning hierarchy 24 Master production scheduling (MPS): medium term 25 Materials requirements planning (MRP) 30 Job shop scheduling: short term 31 Conclusion 33
Chapter 4: Production Planning and Control Structure for Automated Manufacturing Systems Introduction 35 Advanced factory management system 37 Automated manufacturing research facility 39 Comparison of AFMS and AMRF 45 Conclusion 50 Chapter 5: Factory Level Control Introduction 53 Financial systems 54 Computer aided design 55 Process planning 56 Master production scheduling I 57 Materials requirements planning 57 Data output to shop level 58 Conclusion 58
35
53
Chapter 6: Shop Level Control
59
Introduction 59 Master production scheduling II 60 On-line scheduling 65 Specific data requirements 69 Mailbox approaches 70 Conclusion 72
Chapter 7: Cell Level Control
75
Introduction 75 CCS classification 77 What is a cell? 78 CCS operational modes 80 Conclusion 86
Chapter 8: Equipment Level Control
89
Introduction 89 What is meant by equipment? 90 Equipment level control structure 92 Conclusion 94
Chapter 9: Conclusion and Future Trends Overall production planning and control functions 98 Future trends 100 Conclusion 102
Appendix I: Master Production Scheduling II 103 References 107 Index 109
95
Preface
This book is intended as an introduction to production planning and control of automated manufacturing systems. As such, it links together two diverse fields of interest: in the area of production planning and control there is a large body of work completed in analytical models, computer structures and overall systems; equally, for the hardware and detailed control aspects of the equipment used (for example, NC machines, robots, etc), comprehensive studies have also been completed. To cover each area fully would result in a work of several volumes. Instead, this book stresses the important elements of both areas that are vital to effective production planning and control of the whole automated manufacturing system. Overall, the book presents a viable production planning and control structure for an automated manufa
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