Nitrogen Effects in Additively Manufactured Martensitic Stainless Steels: Conventional Thermal Processing and Comparison

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Nitrogen Effects in Additively Manufactured Martensitic Stainless Steels: Conventional Thermal Processing and Comparison with Wrought ERIC A. LASS, FAN ZHANG, and CARELYN E. CAMPBELL The microstructures of additively manufactured (AM) precipitation-hardenable stainless steels 17-4 and 15-5 were investigated and compared to those of conventionally produced materials. The residual N found in N2-atomized 17-4 powder feedstock is inherited by the additively produced material, and has dramatic effects on phase stability, microstructure, and microstructural evolution. Nitrogen is a known austenite stabilizing element, and the as-built microstructure of AM 17-4 can contain up to 90 pct or more retained austenite, compared to the nearly 100 pct martensite structure of wrought 17-4. Even after homogenization and solutionization heat treatments, AM 17-4 contains 5 to 20 pct retained austenite. In contrast, AM 15-5 and Ar-atomized AM 17-4 contain