Optimal Production Planning for PCB Assembly
It is indisputable that printed circuit boards (PCBs) play a vital role in our daily life. With the ever-increasing applications of PCBs, one of the crucial ways to increase a PCB company’s competitiveness in terms of operation efficiency is to minimize t
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Other titles in this series Assembly Line Design B. Rekiek and A. Delchambre Advances in Design H.A. ElMaraghy and W.H. ElMaraghy (Eds.) Effective Resource Management in Manufacturing Systems: Optimization Algorithms in Production Planning M. Caramia and P. Dell’Olmo Condition Monitoring and Control for Intelligent Manufacturing L. Wang and R.X. Gao (Eds.)
William Ho and Ping Ji
Optimal Production Planning for PCB Assembly With 41 Figures
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William Ho, Ph.D. Operations and Information Management Group Aston Business School Aston University Aston Triangle Birmingham, B4 7ET UK
Ping Ji, Ph.D. Department of Industrial and Systems Engineering The Hong Kong Polytechnic University Hung Hom Kowloon Hong Kong
Series Editor: Professor D. T. Pham Intelligent Systems Laboratory WDA Centre of Enterprise in Manufacturing Engineering University of Wales Cardiff PO Box 688 Newport Road Cardiff, CF2 3ET UK British Library Cataloguing in Publication Data Ho, William Optimal production planning for PCB assembly. - (Springer series in advanced manufacturing) 1.Printed circuits industry - Production control 2.Production planning - Mathematical models 3.Printed circuits - Design and construction I.Title II.Ji, Ping 621.3’81531’0685 ISBN-13: 9781846284991 ISBN-10: 1846284996 Library of Congress Control Number: 2006933375 Springer Series in Advanced Manufacturing ISSN 1860-5168 ISBN-10: 1-84628-499-6 e-ISBN 1-84628-500-3 ISBN-13: 978-1-84628-499-1
Printed on acid-free paper
© Springer-Verlag London Limited 2007 Apart from any fair dealing for the purposes of research or private study, or criticism or review, as permitted under the Copyright, Designs and Patents Act 1988, this publication may only be reproduced, stored or transmitted, in any form or by any means, with the prior permission in writing of the publishers, or in the case of reprographic reproduction in accordance with the terms of licences issued by the Copyright Licensing Agency. Enquiries concerning reproduction outside those terms should be sent to the publishers. The use of registered names, trademarks, etc. in this publication does not imply, even in the absence of a specific statement, that such names are exempt from the relevant laws and regulations and therefore free for general use. The publisher makes no representation, express or implied, with regard to the accuracy of the information contained in this book and cannot accept any legal responsibility or liability for any errors or omissions that may be made. 987654321 Springer Science+Business Media springer.com
Preface
This book is written mainly for process planners in the electronics industry and for those who are concerned with printed circuit board (PCB) assembly line efficiency. We develop mathematical modeling techniques and heuristic solution approaches to optimize some critical PCB assembly problems arising in the industry. Line assignment, component allocation, component sequencing, and feeder arrangement problems are optimized so that line efficiency can be improved. In addition, this book i
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