A facile process combined with defect-induced electroless plating and selective laser sintering forming to fabricate cat

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A facile process combined with defect-induced electroless plating and selective laser sintering forming to fabricate catalytically active free-standing material Ruxia Zhang1,4,5, Chengmei Gui2,4,5, Junjun Huang2,3,6, Zhenming Chen6, and Guisheng Yang1,2,3,4,5,* 1

School of Materials and Optoelectronic Technology, University of Chinese Academy of Sciences, Beijing 101400, China School of Chemistry and Chemical Engineering, Hefei University of Technology, Hefei 230009, China 3 Department of Chemical and Materials Engineering, Hefei University, Hefei 230601, China 4 Shanghai Genius Advanced Materials Co., Ltd., Shanghai 201109, China 5 Hefei Genius Advanced Materials Co., Ltd,, Hefei 230009, China 6 Guangxi Key Laboratory of Calcium Carbonate Resources Comprehensive Utilization, College of Materials and Chemical Engineering, Hezhou University, Hezhou 542899, China 2

Received: 17 June 2020

ABSTRACT

Accepted: 24 August 2020

The most common method for preparation of catalytically active free-standing hybrid material (CAFH) is that supporting material is formed and subsequent catalytic agent deposited on its surface. But it remains challenging to agilely prepare CAFH with different shape and size. We employ a facile process combined with defect-induced electroless nickel plating and selective laser sintering (SLS) forming to fabricate CAFH. Results manifested CH3COOHetched treatment resulted in the formation of defect (amorphous structure, amide group and hole) on the Nylon 12 (PA12) surface, which would induce electroless Ni plating. The mechanism of the electroless plating is the destruction of the structure of [C6H5O73--Ni] ligand around defect; subsequently, the reduction of the REDOX barrier. The following laser sintering of the plated PA12 powder could fabricate CAFH with an irregular network. There are two stages during the SLS process: balling of particle and formation of sintered neck. The combination of the structural stability, high surface area and recyclability gives a CAFH with demonstrated catalytic property. CAFH is agile to prepare, easy for quick-to-assemble material and realizable in CAFH shape design. The new technology possesses vast exploration and application value.

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Springer Science+Business

Media, LLC, part of Springer Nature 2020

Ruxia Zhang and Chengmei Gui are co-first authors.

Address correspondence to E-mail: [email protected]

https://doi.org/10.1007/s10854-020-04334-2

J Mater Sci: Mater Electron

1 Introduction With the booming development of energy technology and advanced material in recent years [1–4], catalytic material is garnering more and more attention. A wide range of micro-nanometal and oxide particles have been reported so far as effective catalytic agents [3–7]. It is commonly known that the characteristics of catalytic material, such as composition, dispersion, structural and interface properties would greatly influence its catalytic capability [4–7]. The catalytic agent tends to aggregate due to their high surface energy, and then the catalytic capability is decreas