Foams

This chapter deals with polypropylene foams and consist out of 3 parts. Firstly—for a better understanding—the basics of foaming are described. This includes the fundamental physical processes of diffusion, nucleation and cell growth. Furthermore, materia

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Foams Tobias Standau and Volker Altstädt

Contents 10.1 Introduction—Basics of Foaming ................................................................................... 10.1.1 Market Situation ................................................................................................. 10.1.2 Basics of Foaming.............................................................................................. 10.1.3 Foam Morphology and Cell Types .................................................................... 10.1.4 Foam Relevant Properties .................................................................................. 10.1.5 Blowing Agents .................................................................................................. 10.2 Foam Processing.............................................................................................................. 10.2.1 Batch Processes .................................................................................................. 10.2.2 Foam Extrusion .................................................................................................. 10.2.3 Bead Foaming..................................................................................................... 10.2.4 Foam Injection Molding..................................................................................... 10.2.5 Other Methods .................................................................................................... 10.3 PP Foams and Additives ................................................................................................. 10.3.1 Temperature-Insensitive Additives ..................................................................... 10.3.2 Temperature-Sensitive Additives........................................................................ References ..................................................................................................................................

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Abstract This chapter deals with polypropylene foams and consist out of 3 parts. Firstly—for a better understanding—the basics of foaming are described. This includes the fundamental physical processes of diffusion, nucleation and cell growth. Furthermore, material properties which are relevant for foaming are explained and typical blowing agents (physical and chemical) are introduced. Secondly, the foaming processes for polypropylene are summarized, beginning with the so-called batch foaming which is mostly relevant for scientific research. More industrial relevant processes for foaming PP are foam extrusion, foam T. Standau  V. Altstädt (&) Department of Polymer Engineering, University of Bayreuth, Universitätsstraße 30, 95447 Bayreuth, Germany e-mail: [email protected] URL: https://www.polymer-engineering.de; https://www.nmbgmbh.de V. Altstädt Neue Materialien Bayreuth GmbH, Gottlieb-Keim-Straße 60, 95448 Bayreuth, Germany © Springer Nature Switzerland AG 2019 J. Karger-Kocsis and T. Bárány (eds.), Po