SiC, TiC and ZrC Nanostructured Ceramics: Elaboration and Potentialities for Nuclear Applications

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1043-T02-02

SiC, TiC and ZrC Nanostructured Ceramics: Elaboration and Potentialities for Nuclear Applications Y. Leconte, A. Audren, N.Research Herlin-Boime, C. Reynaud © 2008 Materials Society DSM/DRECAM/SPAM/LFP - CEA Saclay, France

S. Le Gallet

Institut Carnot de Bourgogne, Dijon, France

A. Swiderska-Sroda, S. Gierlotka

IHPP, Warsaw, Poland

M. Leparoux

EMPA, Thun, Switzerland

X. Portier, M. Levalois

SIFCOM, Caen, France

I. Monnet

CEA-DSM/DRECAM/CIRIL, Caen, France

L. Thomé

CSNSM, Orsay, France MRS Fall Meeting – Boston – 2007, December 26-30

Outline Refractory carbides : high temp. applications Nanostructure :

Good candidates for IV generation nuclear applications ?

9 enhanced mechanical properties 9 under irradiation ..?

high grain boundaries density (traps for defects)

1

Nanopowders (SiC, TiC, ZrC) synthesis

© 2008 Materials SinteResearch Society ring Densi fy & keep nanos cale

3

Better resistance to irradiation ?

Nanostructured ceramics elaboration

2

Irradiation experiments

MRS Fall Meeting – Boston – 2007, December 26-30

1 Laser Pyrolysis Collection " Flame "

Nanopowders synthesis No contamination by # reactor walls

Powders Ar chimney

Controlled grain # growth

# Nanomaterials : CO 2008 Materials Research © Society laser 2

Si-based : SiC, Si/C/N, Si/C/N/Al/Y, Si3N4, Si/B/C…

Non oxide : C black, C3N4, B, BN, B4C, TiB2, ZrB2, TiC, ZrC, WC, Fe@C … Oxide : SiO2 and silicates, TiO2, ZrO2, Al2O3, La2O3, Y2O3, Fe@SiO2…

Nozzle

Gaseous or liquid Interesting for industrial # purposes precursors MRS Fall Meeting – Boston – 2007, December 26-30

1

Nanopowders synthesis

SiC nanopowders synthesis from gaseous precursors (SiH4 + C2H2 (+ He))

50 nm

• β phase crystallization • Density ~ 3.2 • Si/C (powder) = Si/C (precursor)

• chemical yield ~ 100 %Society © 2008 Materials Research • Production = 100 g.h-1 (lab.)

50 nm Diffracted intensity (a.u.)

700

SXRD = 43.0 nm

600

500

400

SXRD = 7.2 nm

300

200 15

20

25

30

35

40

45

50

55

60

65

70

75

80

Narrow size distribution and controlled grain size = Enables the size effects study (densification, irradiation) 85

2 θ (°)

MRS Fall Meeting – Boston – 2007, December 26-30

1

Nanopowders synthesis

ZrC nanopowders two-steps synthesis from liquid precursors ZrO2 nanoparticles coated by free C 5 nm 0

30

Carburization 1h under Ar

4 Diam

© 2008 Materials Research Society Argon

Argon

C2H4

Ar

Zr(OC4H9)4

10 nm

Same approach for TiC nanoparticles more details on TiC in:

Leconte et al. J. Phys. Chem. B 2006 MRS Fall Meeting – Boston – 2007, December 26-30

1 Inductively coupled plasma T = 8000 – 10000 K plasma = Ar + H2

Nanopowders synthesis Solid, liquid, or gaseous precursor

Vaporisation For this work,

Plasma Quenching ring

Nucleation, © 2008 Materials Research Society

precursors

were SiC and ZrC raw powders

chemical reactions

Nanoparticles

Growth, coalescence

Quenching MRS Fall Meeting – Boston – 2007, December 26-30

1

Nanopowders synthesis

SiC nanopowders SiC Nanopowder

3 phases

α-SiC (6H) precursor