Sheet Metal Forming Processes Constitutive Modelling and Numerical S
The book gives a synthetic presentation of the research performed in the field of sheet metal forming simulation during more than twenty years by the members of three teams: the Research Centre on Sheet Metal Forming – CERTETA (Technical University of Clu
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Dorel Banabic
Sheet Metal Forming Processes Constitutive Modelling and Numerical Simulation
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Prof. Dr. Ing. Dorel Banabic Technical University of Cluj-Napoca Research Centre on Sheet Metal Forming – CERTETA 27 Memorandumului 400114 Cluj Napoca Romania [email protected]
ISBN 978-3-540-88112-4 e-ISBN 978-3-540-88113-1 DOI 10.1007/978-3-540-88113-1 Springer Heidelberg Dordrecht London New York Library of Congress Control Number: 2010927076 © Springer-Verlag Berlin Heidelberg 2010 This work is subject to copyright. All rights are reserved, whether the whole or part of the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations, recitation, broadcasting, reproduction on microfilm or in any other way, and storage in data banks. Duplication of this publication or parts thereof is permitted only under the provisions of the German Copyright Law of September 9, 1965, in its current version, and permission for use must always be obtained from Springer. Violations are liable to prosecution under the German Copyright Law. The use of general descriptive names, registered names, trademarks, etc. in this publication does not imply, even in the absence of a specific statement, that such names are exempt from the relevant protective laws and regulations and therefore free for general use. Cover design: Frido Steinen Printed on acid-free paper Springer is part of Springer Science+Business Media (www.springer.com)
Preface
The concept of virtual manufacturing has been developed in order to increase the industrial performances, being one of the most efficient ways of reducing the manufacturing times and improving the quality of the products. Numerical simulation of metal forming processes, as a component of the virtual manufacturing process, has a very important contribution to the reduction of the lead time. The finite element method is currently the most widely used numerical procedure for simulating sheet metal forming processes. The accuracy of the simulation programs used in industry is influenced by the constitutive models and the forming limit curves models incorporated in their structure. From the above discussion, we can distinguish a very strong connection between virtual manufacturing as a general concept, finite element method as a numerical analysis instrument and constitutive laws, as well as forming limit curves as a specificity of the sheet metal forming processes. Consequently, the material modeling is strategic when models of reality have to be built. The book gives a synthetic presentation of the research performed in the field of sheet metal forming simulation during more than 20 years by the members of three international teams: the Research Centre on Sheet Metal Forming—CERTETA (Technical University of Cluj-Napoca, Romania); AutoForm Company from Zürich, Switzerland and VOLVO automotive company from Sweden. The first chapter presents an overview of different Finite Element (FE) formulations used for sheet metal forming simulation, now and in the past. The ob
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