Multi-Layer Coating of Ultrathin Polymer Films on Nanoparticles of Alumina by a Plasma Treatment

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Multi-Layer Coating of Ultrathin Polymer Films on Nanoparticles of Alumina by a Plasma Treatment Donglu Shi, Zhou Yu, S. X. Wang1, Wim J. van Ooij, L. M. Wang1, and J. G. Zhao Department of Materials Science and Engineering, University of Cincinnati Cincinnati, OH 45221-0012 1 Dept. of Nuclear Engineering and Radiological Science, University of Michigan Ann Arbor, MI 48109 ABSTRACT Multi-layer ultrathin polymer films have been deposited on the surfaces of nanoparticles of alumina using a plasma polymerization treatment. The nanoparticles ranged from 10-150 nm in spherical shapes. High-resolution transmission electron microscopy (HRTEM) experiments showed that an extremely thin film of the pyrrole layer (10-20 Å) was uniformly deposited on the surfaces of the nanoparticles. In particular, the particles of all sizes (10-150 nm) exhibited equally uniform ultrathin films indicating well-dispersed nanoparticles in the fluidized bed during the plasma treatment. After single layer coating, hexamethyldisiloxane (HMDSO) was coated again as a second layer onto the surface of pyrrole. Subsequently, a third layer of pyrrole was coated on the top of HMDSO film completing the multi-layer coating process. Time-of-Flight Secondary ion mass spectroscopy (TOFSIMS) experiments confirmed the deposition of these multi-layer thin films on the nanoparticles. The deposition mechanisms and the effects of plasma treatment parameters are discussed. INTRODUCTION Surface coating of nanoparticles is an important area in nanomaterials synthesis. Because of their special composition, these coatings possess a unique combination of properties of the inorganic and organic components, for instance hydrophobic, hydrophilic, anti-fogging, anti-fouling, anti-adhesive and/or teflon-like properties in combination with hardness and scratch and abrasive resistance. The combination of mutually chemically interconnected organic and inorganic networks results in coatings with a very low permeability for gases and liquids. Hybrid materials are very suitable for application as coatings on a highly diverse spectrum of substrates including glasses, ceramics, plastic, wood, and metal. Before curing, the coating materials consist of a clear alcoholic solution that can easily be processed by classical application techniques such as dipping, spraying, or spin coating. However, in these previous coating processes, the coatings are quite thick up to the order of microns. The current trend of developing nanophase materials has motivated an increased need for nanometer-scale structures in a variety of applications. Indeed, it is clear that, in order to achieve unique mechanical, physical, chemical, and biomedical properties, it is necessary to develop novel synthesis routes by which new nanostructures can be developed. In the past, great efforts have been focused on nanoparticle synthesis, assembly, interfaces, dispersions, and functional devices (1-5). Although high volume C4.28.1

(~80 vol.%) polymer coating of nanoparticles has been reported (6), no studies so far have