Proposal and Assessment of an Engine-Based Distributed Steam and Power Cogeneration System Integrated with an Absorption

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https://doi.org/10.1007/s11630-020-1302-6

Article ID: 1003-2169(2020)00-0000-00

Proposal and Assessment of an Engine-Based Distributed Steam and Power Cogeneration System Integrated with an Absorption-Compression Heat Pump LIU Changchun1,2,3, HAN Wei1,2,3,*, WANG Zefeng1,2,3, ZHANG Na1,2 1. Institute of Engineering Thermophysics, Chinses Academy of Sciences, Beijing 100190, China 2. Beijing Key Laboratory of Distributed Combined Cooling Heating and Power System, Beijing 100190, China 3. University of Chinese Academy of Sciences, Beijing 100049, China © Science Press, Institute of Engineering Thermophysics, CAS and Springer-Verlag GmbH Germany, part of Springer Nature 2020

Abstract: Internal combustion engine-based poly-generation systems have been widely used for energy savings and emissions reductions. To maximize their thermodynamic and environmental performance potentials, the efficient recovery of flue gas and jacket water heat is essential. In a conventional internal combustion engine-based steam and power cogeneration system, the low-temperature (less than 170°C) heat from flue gas and jacket water is usually directly discharged to the environment, which dramatically reduces the thermal and economic performance. In this work, a high-temperature heat pump is employed to recover this part of low-temperature heat for steam generation. The sensible heat of the flue gas and jacket water is cascade utilized in a steam generator and a heat pump. Simulation results show that the process steam yield of the proposed system is almost doubled (increased by 703 kg/h) compared to that of an engine-based cogeneration system without a heat pump. The proposed system can reduce natural gas consumption, CO2 and NOx emissions by approximately 199,069 m3, 372.64 tons and 3.02 tons per year, respectively, with a primary energy ratio and exergy efficiency of 72.52% and 46.28%, respectively. Moreover, the proposed system has a lower payback period with a value of 5.11 years, and the determining factors that affect the payback period are natural gas and electricity prices. The total net present value of the proposed system within its lifespan is 2,441,581 USD, and an extra profit of 785,748 USD can be obtained compared to the reference system. This is a promising approach for replacing gas boilers for process steam production in industrial sectors.

Keywords: steam and power cogeneration, HACHP, ICE, high-temperature heat pump

1. Introduction Currently, industry remains the largest final energy consumption sector, accounting for 37% of total final energy consumption [1], and is the key target for energy conservation and emission reduction. Steam is an important energy carrier and raw material in the chemical [2], food processing [3] and textile industries [4]. It is Received: Apr 09, 2020

estimated that steam generation takes up approximately one-third of the overall energy intake in the manufacturing industry [5]. Furthermore, the steam consumed in manufacturing is typically generated by gas boilers, which causes severe environme