Natural rutile-derived titanate nanofibers prepared by direct hydrothermal processing

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Ryoji Kawahata Iwatani International Corporation, Osaka 541-0053, Japan (Received 28 July 2004; accepted 2 February 2005)

Long titanate nanofibers (typically 10–500 ␮m in length and 20–50 nm in diameter) were successfully prepared in high yield by the direct hydrothermal processing using natural rutile as a starting material. Fourier transform infrared spectroscopy, transmission electron microscopy, energy dispersive x-ray spectroscopy, electron diffraction, and x-ray diffraction demonstrated that the as-synthesized nanofibers presumably consisted of sodium hydrogen trititanate [(Na,H)2Ti3O7, e.g., Na0.4H1.6Ti3O7] including some hexatitanate-type defects [(Na,H)2Ti6O13]. A partial topotactic condensation model explained their nanostructure well. Although the as-synthesized fibers are defective, they can be cured by a post-heat-treatment in air. The direct hydrothermal treatment for natural rutile will be a promising low-cost process for one-dimensional nanomaterials, which can act not only as a reaction step but also as a purification step.

I. INTRODUCTION

One-dimensional TiO2 and TiO2-based nanomaterials have received considerable attention for their unique microstructure and promising photo-electrochemical applications. A number of processing methods have been recently reported for one-dimensional (1D) TiO2-related nanomaterials. For example, electrospinning1 and hydrogen treatment2 have been proposed for TiO2-nanofiber synthesis, and anodic porous alumina templating,3,4 anodic oxidation of a titanium sheet,5 carbon nanotube inner templating,6 supramolecular assemblies templating,7 and hydrothermal NaOH (aq.) treatment8,9 have been investigated for TiO2-nanotube synthesis. Among these methods, the hydrothermal method to produce nanotubes, proposed first by Kasuga et al., has been widely investigated to clarify the nanotube-formation mechanism, crystal structure, and exact chemical compositions.10–18 Recent studies indicate that the obtained nanotubes are composed of a layered titanate10–18 (not titania, TiO2) and can be expressed as a general formula of NayH2−yTinO2n+1·xH2O.19 Nevertheless, this simple process has become more attractive for producing 1D TiO2-related nanomaterials because as-synthesized titanates can be further modified by post-treatments.17–19

Furthermore, this technique can be also applied for the synthesis of titanate nanowires (i.e., not hollow but solid) using KOH (aq.).20 The hydrothermal process is potentially cost effective; however, rather expensive synthetic TiO2 fine powders have been used as starting materials in previous work. To reduce the production cost, use of a well-identified natural source is one of the most promising strategies. Fujiki and Mitsuhashi,21 for example, prepared K2Ti6O13 fibers by a melting process at 1100 °C using natural rutile as a starting material. They successfully obtained bundles of micro fibers with the diameter of 1–50 ␮m. However, for the 1D nanomaterials, the use of natural rutile has not been extensively reported. In this study, the present author