Impurity Solubility and Redistribution Due to Recrystallization of Preamorphized Silicon

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0912-C04-01

Impurity Solubility and Redistribution Due to Recrystallization of Preamorphized Silicon Ray Duffy1, Vincent Venezia2, Marco Hopstaken3, Geert Maas4, Thuy Dao4, Yde Tamminga4, Fred Roozeboom4, and Karel van der Tak4 1 CMOS Module Integration, Philips Research Leuven, Kapeldreef 75, Leuven, 3001, Belgium 2 Axcelis Technologies, 108 Cherry Hill Drive, Beverly, MA, 01915 3 Philips Semiconductors Crolles, 850 Rue Jean Monnet, Crolles, 38920, France 4 Philips Research Laboratories, Prof. Holstlaan 4, Eindhoven, 5656 AA, Netherlands

ABSTRACT The use of silicon substrate preamorphization in ultrashallow junction formation has increased in recent years. The reduction of channeling during impurity implantation, coupled with higher-than-equilibrium metastable solubility levels, produces scaled junctions with low resistances. However, a number of physical phenomena arise that must be considered for proper impurity profile and device optimization. With respect to impurity solubility advanced annealing techniques such as solid-phaseepitaxial-regrowth (SPER), flash, and laser annealing, can place impurity atoms on substitutional sites in the silicon lattice to extremely high concentrations when combined with preamorphization. In this context there is a relationship between the equilibrium distribution coefficient and metastable solubility. The long-established equilibrium distribution coefficient of an impurity, extracted in the liquid to solid phase transformation, can make a prediction of metastable solubility after transformation of amorphous silicon into crystalline silicon during SPER, flash, and laser annealing. With respect to impurity redistribution the significant effects can be split into 3 categories, namely before, during, and after recrystallization. Before recrystallization impurity diffusion in the amorphous region may occur. Boron is particularly susceptible to this effect, which is very significant for the formation of p-type junctions. During recrystallization many impurities move ahead of the amorphous-crystalline (a/c) interface and relocate closer to the surface. In general redistribution is more likely at high impurity concentrations. For lowtemperature SPER there is a direct correlation between the magnitude of this redistribution effect and the impurity metastable solubility. After recrystallization, with SPER, flash, and laser annealing commonly leaving residual damage in the silicon substrate, interstitial-diffusers are especially vulnerable to preferential diffusion toward the surface, where impurity atoms may be trapped, ultimately leading to a more shallow profile. METASTABLE SOLUBILITY In the 1940s & 1950s many equilibrium impurity solubilities in silicon were determined experimentally. In a review paper by Trumbore [1] this body of work is nicely summarized, and the graph therein of impurity solubility versus temperature is frequently reproduced in textbooks. Above-equilibrium levels of solubility, allowing for advanced device scaling and greater freedom for process optimization, are k