Materials Characterisation and Mechanism of Micro-Cutting in Ultra-Precision Diamond Turning

This book presents an in-depth study and elucidation on the mechanisms of the micro-cutting process, with particular emphasis and a novel viewpoint on materials characterization and its influences on ultra-precision machining. Ultra-precision single

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aterials Characterisation and Mechanism of MicroCutting in Ultra-Precision Diamond Turning

Materials Characterisation and Mechanism of Micro-Cutting in Ultra-Precision Diamond Turning

Sandy Suet To Hao Wang Wing Bun Lee •

Materials Characterisation and Mechanism of Micro-Cutting in Ultra-Precision Diamond Turning

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Sandy Suet To The Hong Kong Polytechnic University Hong Kong China

Wing Bun Lee The Hong Kong Polytechnic University Hong Kong China

Hao Wang National University of Singapore Singapore Singapore

ISBN 978-3-662-54821-9 DOI 10.1007/978-3-662-54823-3

ISBN 978-3-662-54823-3

(eBook)

Library of Congress Control Number: 2017939305 © Springer-Verlag GmbH Germany 2018 This work is subject to copyright. All rights are reserved by the Publisher, whether the whole or part of the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations, recitation, broadcasting, reproduction on microfilms or in any other physical way, and transmission or information storage and retrieval, electronic adaptation, computer software, or by similar or dissimilar methodology now known or hereafter developed. The use of general descriptive names, registered names, trademarks, service marks, etc. in this publication does not imply, even in the absence of a specific statement, that such names are exempt from the relevant protective laws and regulations and therefore free for general use. The publisher, the authors and the editors are safe to assume that the advice and information in this book are believed to be true and accurate at the date of publication. Neither the publisher nor the authors or the editors give a warranty, express or implied, with respect to the material contained herein or for any errors or omissions that may have been made. The publisher remains neutral with regard to jurisdictional claims in published maps and institutional affiliations. Printed on acid-free paper This Springer imprint is published by Springer Nature The registered company is Springer-Verlag GmbH Germany The registered company address is: Heidelberger Platz 3, 14197 Berlin, Germany

Preface

Ultra-precision single point diamond turning is a key technology in the manufacture of mechanical, optical and optoelectronics components with a surface roughness of a few nanometres and form accuracy in the sub-micrometric range. As a type of subtractive manufacturing, ultra-precision diamond turning technology was established on the pillars of materials science, machine tools, modelling and simulation technologies, etc., bestowing the intrinsic inter-disciplinary characteristics upon the study of such machining process. However, in contrast to the substantial advances that have been achieved in machine design, laser metrology and control systems, relatively little research has been conducted on material behaviour and its effect on surface finish, such as the material anisotropy of crystalline materials. The feature of the significantly reduced depth of cut of the order of a few micrometres or less, which is much sma